AL–PET Fiber Nonwoven Oven Padding Making Line

Product Features

Heating Circulation Method

Our thermalbonding oven utilizes a unique heating circulation technology that alternates between top blowing and bottom suction, as well as bottom blowing and top suction. This ensures uniform penetration of hot air through the web, enhancing the evenness of the bonding and the smoothness of the final product's surface, avoiding defects caused by uneven heating.

Heating Chamber Design

The heating chamber is designed with a compact concept, optimizing space utilization and reducing heat waste. This design allows for more efficient heat transfer, improving thermal efficiency, thereby reducing energy consumption and achieving cost-effectiveness.

Insulation Layer Design

The insulation layer is made with advanced insulation materials and design, effectively isolating the heating chamber from the external environment's temperature influence. This design minimizes heat loss during the production process, ensuring the thermal stability of the heating chamber and also helping to reduce overall energy consumption.

Automatic Adjustment

The production line is equipped with an intelligent sensing system that can automatically adjust the distance between the upper air channel and the conveyor belt according to the thickness of the web. This automatic adjustment feature ensures that webs of different thicknesses can achieve the best heating effect, enhancing the adaptability and flexibility of the production line.

Temperature Control

The product is equipped with an advanced temperature control system capable of precise constant temperature control. The automatic control function can automatically adjust the heating power according to a preset temperature range, ensuring the stability of the temperature during the production process and preventing quality issues caused by temperature fluctuations. Additionally, this energy-saving control method helps to reduce production costs and improve energy efficiency.

Production Line Processing

The 1^st part:

Bale-opener→ Pre-opener → Big Cabinet Blender → Main Opener→ Vibrating Fiber Feeder → Double Cylinder Double Doffer Double Random Carding Machine → Cross Lapper → CBF → Pre-needle Punching → Needle Punching → Cutting & Winding Machine

The 2^nd part:

Unwinding→ Ipping Machine → Spraying Glue & Sand Oven → Winding

The 3^nd part:

Air Condenser→ Dust Collector→ Recycler → Sheet Cutter → Punching Machine

The 4^nd part:

Automatic Controlling System