Next-Gen Spunbond Line: Streamlined Nonwoven Production for Hygiene, Medical, and Industrial Uses

Smart Manufacturing for a Growing Nonwoven Market

As global industries increasingly turn to lightweight, durable, and cost-effective textile alternatives, the demand for nonwoven fabrics is at an all-time high. In response, Aolong introduces its next-generation Spunbond line, engineered for high-speed, high-volume, and high-precision nonwoven production. This advanced system is tailored for hygiene, medical, filtration, and industrial applications—where quality and efficiency are essential.

What Makes Aolong’s Spunbond Line Different?

The upgraded Spunbond line is a fully integrated, automated system designed to deliver consistent web formation, fiber bonding, and fabric output. Using polypropylene (PP) or PET as raw materials, the line ensures uniform filament spinning and thermal bonding with minimal manual intervention. Real-time digital controls allow operators to monitor and adjust temperature, pressure, and line speed—enabling greater flexibility for fabric weights ranging from 10gsm to over 200gsm.

From face masks to baby diapers and protective suits, the materials produced by this line meet global standards for safety, softness, and filtration.

Enhanced Bonding with Thermal Technology

One of the standout features of this line is its support for thermal bonding nonwoven technology. Through controlled hot-air or calendar bonding processes, fabric layers are fused without the use of chemical binders. This method ensures strong inter-fiber bonds while maintaining fabric breathability—making it ideal for hygiene and medical use.

Aolong’s system achieves precise temperature control and pressure distribution, resulting in uniformly bonded layers with excellent durability and tensile strength. This makes the thermal bonding nonwoven products especially suitable for medical gowns, surgical drapes, and filtration media.

Integration with Needle Punching and Hybrid Systems

For applications requiring greater texture, thickness, or abrasion resistance, Aolong offers compatibility with non woven needle punching machine modules. By combining spunbond and needle punching technologies, manufacturers can produce multi-functional nonwovens for automotive insulation, geotextiles, and industrial padding.

This hybrid approach allows producers to tailor fabric structure and performance characteristics—enhancing softness, bulk, and dimensional stability. Whether you’re producing felt, carpets, or acoustic panels, this integration expands production capabilities without compromising efficiency.

Technical Highlights

• Modular Design: Easy to upgrade or adapt to specific production needs
• High-Speed Output: Up to 600 meters per minute for spunbond lines
• Energy Efficiency: Optimized heating zones and low-power motors
• Automation-Ready: PLC control, touch-screen interface, and smart monitoring
• Wide Compatibility: Supports thermal bonding, SMS/SMMS formats, and non woven needle punching machine extensions

Applications Across Sectors

• Hygiene: Diaper backsheet, sanitary napkins, baby wipes
• Medical: Face masks, isolation gowns, shoe covers
• Industrial: Roofing membranes, agricultural fabric, oil-absorbent material
• Automotive: Interior insulation, seat padding, cabin filters

The versatility of this Spunbond line makes it a preferred choice for manufacturers catering to multi-sector demand with a single system.

Why Choose Aolong?

• Decades of expertise in nonwoven machinery and export to 40+ countries
• Full solution provider: from thermal bonding nonwoven lines to non woven needle punching machines
• On-site installation, training, and lifelong technical support
• Focus on innovation, sustainability, and customer-driven design

A Future-Ready Solution for Nonwoven Fabric Producers

Aolong’s next-gen Spunbond line represents the future of scalable, sustainable nonwoven manufacturing. With optional integration of thermal bonding nonwoven and non woven needle punching machine technologies, it offers unmatched flexibility for producers looking to expand their product range without increasing operational complexity.

Whether you’re producing high-performance hygiene materials or durable industrial fabrics, Aolong delivers the tools to stay ahead in a competitive market—backed by engineering excellence and global service reliability.